Fuel Kit 200 Driver’s Side DIY Install: Tips & Tricks

Trav gets down and dirty with a seriously valuable Landcruiser 200 upgrade – fitting a DIY driver’s side fuel filtration kit.

So why, we hear you ask, is this so important? The simple answer is that today’s diesel engines have such fine tolerances that the tiniest bit of debris in the fuel can cause issues over time. (And you need to protect your engine from the odd batch of dodgy fuel – but that’s another story!).

Anyway, we digress…

This video runs through the complete installation process, plus Travis gives away a bunch of tips to make the job easier. The kit is suitable for 200 Series without a Pro Vent System, and it contains everything you need – including detailed instructions. But nothing beats seeing it done in the flesh, so to speak.

The process itself is fairly straightforward:

  • Mount the bracket: Using factory bolt holes.
  • Install the fuel head: Connect the fuel head to the bracket
  • Route the fuel hoses: Securing them with zip ties.
  • Remove and reinstall the intercooler: To route the fuel hoses.
  • Prime the fuel system: Bleed the system before starting the engine.

But, as we all know, simple doesn’t always mean easy… Trav covers some some crucial installation tips, that will help smooth the task, including:

  • Checking that the kit is specific to your vehicle’s configuration
  • Be sure to use the support strap. This prevents the vehicle from moving and flexing.
  • Use decent tools. Not only do they make the installation easier, but they’re tough enough to last a lifetime – well worth the investment.
  • Take your time and follow the instructions.
  • Service the filter regularly, according to manufacturer recommendations.

There you have it! The complete installation process played out in front of you. This is just one example of the top-quality kits we’ve produced for the Landcruiser 200 series.

Every off-roader is an ongoing project, so if you need any advice as to what your next up[grade might be, then get in contact and let’s talk dirty…

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